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          堿渣泵堿白泥泵安裝方法和維護須知

        • 作者:admin
        • 發布時間:2022/10/12 7:24:35
        • 新聞瀏覽熱度:
        • 標簽：堿渣泵 堿白泥泵

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>堿渣<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>泵<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>堿白泥<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>泵<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>安裝方法和維護須知<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;> 堿渣泵堿白泥泵安裝方法和維護須知

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;> 

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>一、概 述<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>NFM<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times> 系列屬單級懸臂式離心泵,過流部件采用超高分子量聚乙烯(UHMWPE)。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>該材質是目前國際上新一代泵用工程塑料。具有優異的耐磨性,耐沖擊性，抗蠕變性和很好的耐腐蝕性。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>堿渣<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>泵<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>是我廠在總結同類產品的基礎上,針對輸送強腐蝕性介質并帶有不同細顆粒狀的抗腐、耐磨的特殊介質而設計的一種新穎的工程塑料泵。它具有結構新穎，密封可靠,性能穩定,安裝維修方便,使用壽命長之特點。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times> 

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>（一）<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>堿渣<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>泵<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>主 要 技 術 性 能<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>1、特點:能適應不同的工況、酸堿類清液料漿均適用。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>2、結構:<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(1)過流部件為超高分子量聚乙烯,塑料層厚 20-50mm。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(2)葉輪可根據介質狀況選用閉式或半開式。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(3)密封可選用 K 型動力密封,填料密封或機械密封<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>3、適用介質:濃度 50%以下的硝酸,全濃度的鹽酸,濃度 80%以下的硫酸,既可用于清液也可用于料漿。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>4、使用溫度:-60℃～100℃<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>5、進口直徑:φ32～φ200mm 流量 5～500m3/h,揚程 65m 以內。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times> 

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>（二） <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>堿渣<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>泵<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>廣 泛 的 使 用 范 圍<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>可同時適用以下行業:<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>1、有色金屬冶煉業:特別適用于鉛、鋅、金、銀、銅、錳、鈷、稀土等濕法冶煉中的各種腐蝕性清液,腐蝕性料漿。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>2、涂料染料行業:各種染料料漿、各種硫酸、鹽酸、硝酸、堿液<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>3、硫酸磷肥業:各種稀酸、母液、氟硅酸、磷酸料漿。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>4、氯堿業:各種鹽酸、液堿。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>5、鋼鐵行業:酸洗系統的硫酸、鹽酸、帶雜質的酸性污水。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>6、水處理業:輸送各種酸、堿性污水。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>7、環保行業:脫硫劑的噴淋、輸送。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>8、非金屬選礦業:高嶺土、膨潤土的酸洗、壓濾。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times> 

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>堿渣<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>泵<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>安裝方法和維護須知<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>一、<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>堿渣<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>泵<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>搬運及安裝<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(1)搬運時應以鑄鐵底座為起重著力部分,并應輕起輕放,不要震動和撞擊。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(2)泵應安裝在明亮,寬敞及便于維護的地方,基礎要求平整,整機安裝水平偏差≦1/1000。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(3)泵應盡量安裝在靠近液源處和置于液源的液面以下,否則要在出口管路上另裝支路,作灌注引液用,最大吸入高度應在該泵的汽蝕余量允許范圍內。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(4)泵在安裝過程中應經常用手轉動聯軸器,檢查泵內有無磨擦及碰撞的異聲。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(5)進出口管路的管徑不要小于泵的進出口管通徑,管道本身的重量不允許壓在泵上,應另設支架支撐。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(6)安裝進口管路時,管道中間不能有向上拱曲現象,以免管道內產生氣囊而影響泵的性能。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(7)安裝泵時,與泵聯接的管道應進行清理。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(8)泵在吸上工況下使用時,泵的出口必須裝出口閥門:泵在倒灌工況下使用時,泵的進出口都必須裝閥門。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(9)由于一年四季的溫度變化較大,塑料的膨脹系數較大,塑料與鑄件收縮大小不一,很難人為控制和調整,我公司的泵在裝配好后到用戶現場,有的安裝調試時間較長,特別是夏天裝配冬天使用,可能導致進出口管螺栓、泵體螺栓以及密封處的圓螺母松動,所以建議用戶在開車之前,把進出口管螺栓、泵體螺栓和圓螺母處再適當緊一下,如果出現葉輪卡的現象,應卸下泵體螺栓加裝泵蓋墊床,或可通知我公司,由我公司服務人員前往處理。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(10)K1 型動力密封、E3 型機械密封必須接潔凈冷卻水,冷卻水壓力為0.5~1.0kg/cm,水量 50~80kg/h.<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times> 

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>二、<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>堿渣<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>泵<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>啟動<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(1)檢查泵的運轉方向是否正確,當檢查電動機轉向時,切勿聯接聯軸器,否則反轉可能會損壞葉輪和泵體,須確認轉向正確后再聯接聯軸器。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(2)給泵的軸承座內注入潤滑油,至油標的水平中心位置.為了保持油的清潔和良好的潤滑,應定期更換新油.一般情況,每運轉 1500 小時后,要全部更換新油一次,潤滑油建議選用長城 L-AN46 號和 L-AN32 號全損耗系統油,當環境溫度≥10C 時用長城 L-AN46 號油,環境溫度<10C 時用長城 L-AN32 號油。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(3)用手轉動聯軸器,感覺應輕松且輕重均勻,并注意辨別泵內有無摩擦聲及異物滾動等雜音,如有則應設法排除。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(4)倒灌工況時,打開進口閥供給液源,吸上工況時,必須先將泵內灌滿液體。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(5)先接通軸封冷卻水,然后啟動電動機使泵運轉,及時打開出口閥(可開閥 1/4啟動),待電機正常運轉后,調節出口閥至額定流量、揚程。嚴禁憋壓運轉,以免影響密封的使用壽命。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times> 

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>三、<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>堿渣<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>泵<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>運轉<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(1)要經常檢查泵和電動機的溫升情況,軸承的溫升不應大于 40℃,極限溫度不大于90℃,對于B級絕緣電動機,環境溫度為40℃時的最高溫升為90℃,允許極限溫度為 130℃。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(2)不能以進口閥調節泵流量,以免引起氣蝕。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(3)當泵的裝置揚程小于泵的額定揚程時,必須關小出口閥門,使流量達到額定值,若出口閥門全開,則流量會大于額定值,易使電機過載。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(4)在運轉過程中,如發現有不正常聲音或其它故障時,需立即停車檢查,待排除故障后才能繼續運轉。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(5)動力密封安裝陶瓷軸套,運轉過程中不宜直接用冷水沖洗,以免軸套溫度驟降而開裂,機械密封需要冷卻水時,應先開通冷卻水,再啟動泵,冷卻水應直觀,以免缺水時不便發現,多臺泵集中使用時,冷卻水不宜串用。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(6)E3 型機械密封的泵在長時間不運轉情況下,動、靜環會粘結,盤車不動,此時不能強行啟動,造成部件損壞,應拆開動、靜環,表面用油脂潤滑后重新安裝。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(7)泵嚴禁空車運轉,K1、E3 型密封的泵嚴禁斷冷卻水運轉。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times> 

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>四、<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>堿渣<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;>泵<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>停泵<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(1)先關閉出口閥,然后切斷電動機電源。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(2)關閉進口閥。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(3)停止供應軸封處的冷卻水。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(4)保持泵機外部及環境的清潔,用水沖洗時,應防止電機受潮,沖洗后應用布擦凈泵機上的水跡。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(5)停車后如環境溫度低于液體凝固溫度時,要放凈泵內的液體,以防凍裂。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>(6)長期停止使用的泵,除將泵內的腐蝕性液體放凈外,還要用清水沖洗干凈。尤其是密封部件要認真沖洗干凈并將泵的進出口封閉好,妥善保管。<SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: Roman?; New Times>

        <SPAN style="FONT-SIZE: 10.5pt" ?yes?? mso-spacerun: 宋體?;> 

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